Data center developers are still contending with equipment shortages and unpredictable lead times years after supply chain disruptions eased in other industries, a bottleneck that threatens project schedules as artificial intelligence fuels unprecedented demand for capacity. Delays carry financial risk, with hyperscalers and other tenants writing substantial penalties into leases for missed delivery dates.
The supply crunch affects nearly every stage of development, from natural gas turbines and transformers to cooling systems and basic construction materials, industry participants said at Bisnow's Data Center Investment Conference and Expo: Central in Dallas this month. Some developers have found ways to navigate the constraints, but the workarounds require significant upfront capital and raise project costs.
Gas turbines can take a decade or more to be delivered, contributing to multiyear timelines for grid connections and limiting developers' ability to pursue on-site power as an alternative to utility interconnection queues, panelists said. Transformer lead times run up to three years for equipment required on virtually every large-scale project. Backup generators can take more than a year to procure.
Cooling equipment carries similar delays. Chillers and other cooling system components routinely take twelve to eighteen months, panelists said, as do switchgear, uninterruptible power supply systems and other critical electrical and networking equipment. Manufacturers said they cannot keep pace with demand even as they scale production. Carrier Applied West is preparing to bring online a new chiller factory, its fourth serving the data center market. "We'll have four chiller factories that can supply this market, and even then it's not enough," said Dara Sanii, a director at Carrier Applied West.
Basic materials face delays as well. Optical fiber can take six to eight months to arrive, and structural steel roughly a year, panelists said. Contractors encounter unexpected shortages for components like conduits and medium-voltage cables. Component-level constraints also slow production of more complex systems. Pumps, evaporators, fans, coils and heat exchangers used in cooling equipment are routinely sold out for a year or more, while breakers can delay electrical system assembly. "The capacity the industry's taking down is outstripping the ability of the entire supply chain to keep up," Johnson Controls Vice President Matt Kightlinger told the conference. "It is absolutely an issue industrywide, all the way down to the component level."
Some pressure has eased as projects derailed by grid constraints or local opposition free up allocated equipment, pushing scarce components back into the market, panelists said. Still, preventing procurement delays has required developers to rethink how they buy equipment and plan construction. The ability to manage these constraints has become a differentiator between firms that deliver on schedule and those that do not.
One strategy has been to stockpile long-lead equipment years in advance, creating a reserve of transformers and other critical components that can be deployed across multiple projects. SkyBox Datacenters Executive Vice President Gordon Kellerman compared the approach to "Covid panic-toilet-paper-buying." The strategy is open mainly to large developers with deep balance sheets and sizable pipelines who can commit capital before knowing exactly where equipment will be used. "We are definitely trying to buy multiple years out," said Sam Caddell, CyrusOne's senior director for facilities engineering and operations systems. "That's one of the advantages of having been around for a little longer and having a little more capital."
